The annual canoe tour in central Sweden’s natural reservation Rogen, a three-hour drive from the company’s headquarter in Östersund, has turned into a Hilleberg tradition. From the trainee to Bo Hilleberg, head of the administrative board, they are quasi all in the same boat. The five day business trip feels like a family holiday. One evening, the famous Köttbullar sizzle on the gas cooker while busy hands are collecting cranberries. Bullerby seems to be just around the corner.
It is also the good spirit of Bo Hilleberg that is in the air. More than 40 years ago, the same entrepreneurial spark was itching to ignite in the then-forester as in many other founding members of outdoor companys. The passionate hiker, paddler and skier was dissatisfied with the tents sold on the market. So he simply started to play around. His vision: He wanted to pitch the inside and outside tent simultaneously. He wanted to stop the inner tent from getting wet while he tried to cover it with the loose rain fly fluttering in the wind.
It did not take long for the real breakthrough. In 1975 Bo received a sample of a new material from a supplier. The fabric was both lighter and stronger than any other fabric. Instead of the usual polyurethane, it was coated with silicone and therefore absolutely waterproof and incredible tearproof. »That was exactly what I was looking for«, Bo says when he remembers the beginning of Hilleberg’s Kerlon fabric. In comparison to the silicone-coated fabric, the Kerlon fabric is coated with three layers with pure silicone on both sides. Today, it still sets the standards in terms of the relationship of strength to weight. Meanwhile, Hilleberg uses four versions: Kerlon 1800 (tear resistance 18 kilogram) for the toughest tents, Kerlon SP (tear resistance 15 kilogram) for special models like the group tent Atlas, Kerlon 1200 for the extra light all-rounder model and Kerlon 1000 for the 3 season tent.
Hilleberg’s tent city is growing bigger and bigger: meanwhile, they have 21 different models, not counting the size variables. The product line ranges from the very light tunnel tent Anjan (1,7 kilograms, space for two people) to the Saitaris, a dome tent for the toughest situations. Also, Hilleberg regularly experiments with minimalist shelters like a tarp as a rain fly or a Mesh Tent providing protection from insects. »Tarps are a fantastic add-on«, Bo raves. »For example, you can create a living room by spanning a tarp between two tents.«
Constant care and improvement
The story of Hilleberg is based on two main elements: the eagerness to experiment and above all their strive for perfection. There are 15 employees in Östersund, all following the six basic principles of the Tentmaker: reliability, ease of use, versatility, durability, comfort and weight. They would never give up weight at the expense of other principles. »Of course we could create an even lighter tent«, Bo says. »But it couldn’t be a Hilleberg because it wouldn’t meet our requirements for stability and durability anymore.« Instead of regularly throwing new models on the market, Hilleberg focusses on continualy improving the models they have already created. The tunnel tent Keron has been in the family since 1980 and it constantly gets optimised and is still in the pole position.
Cooling down the needles of the sewing machine
To be able to guarantee the best quality in production, Hilleberg set up its own manufacturing base in Estonia ten years ago, currently employing 35 people. The fabrics from international special manufactures get scrupulously tested before they get released for tent production. The waterproofness is the sewers’ responsibility because it is impossible to tape silicon coated fabric. The Estonian workers master the flat-felled seam like nobody else: each stitch has to go through four layers of fabric. They even cool down the needles of the sewing machine so the stitches will stay small. A bigger stitch could influence the waterproofness and the strength. Eventually, an in-house inspector pitches each tent, checks the smoothness of the zippers, looks closely at every stitch. Only when he has approved all the items making up a tent will it be put into a bag and sent to the warehouse in Sweden or the US.
Bo’s daughter Petra is responsible for the export market overseas. She works in the branch near Seattle together with 3 employees. This time, Petra is taking part in the canoe trip too while her brother Rolf is managing the company in Östersund. Maybe for not too much longer however – he would like to spend more time with his family and withdraw from the top of the company. »Nothing will change for the customer though«, promises Bo.
On the last night at Rogen, a seemingly never ending rain starts to pour down. Puddles grow bigger in front of the tents. Not in front of Bo’s tent though: dry-shodded he crawls out of his tent. He did it again, the old hand: found the perfect spot at the right time!
21. August 2012, Text: Ingo Wilhelm